Prepared, Prepackaged Meal Printing Issues

In recent years, pre-packaged meals have received bad press for those who are seeking a healthier lifestyle and who are turning their attention toward off-the-shelf choices. Manufacturers understand this and have been making their foods with more healthful ingredients, lower sodium, fewer preservatives and in increasingly smaller packaging.Pre-Packaged Meals

The reason these meals remain popular is because of the hectic lifestyle that families and working individuals are faced with. Whether they’re buying their pre-packaged meals from the freezer or refrigerator section, the packaging remains a high priority to the manufacturer.

Griffin-Rutgers shares that these pre-packaged meals need to have “use by dates”, bar codes and traceability codes. The printing of these codes needs to be done on both the plastic container and in some cases the cardboard wrap-around sleeves. This can pose a unique set of challenges on the manufacturing and production floor.

Automated sleeving machines are ideal until it comes time to apply the traceability or use-by date codes. In order to have the codes print correctly it’s crucial that the sleeves do not shift during its movement down the assembly and packing line. Griffin-Rutgers printing professionals say a possible solution is to code the sleeves offline, bring them to the line printed and then automate the actual “sleeving” of the plastic container.

An offline coding system works best for this process and also offers other benefits, including:

  1. Reduced downtime to change from one product to another
  2. Enhanced flexibility to print on off-sized packaging and the ability to stack items for printing on more than one area
  3. Throughput increases because of a move away from manual systems.

Offline coding enhances positional accuracy and could potentially increase line speeds. If your facility needs an effective solution for offline coding, contact Griffin Rutgers for an analysis and recommendation.

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